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CG10-12 12KV High Voltage Insulator Sensor for Voltage Sensing in Substations

    CG10-12 12KV High Voltage Insulator Sensor for Voltage Sensing in Substations

    The CG10-12 12KV High Voltage Insulator Sensor provides accurate voltage sensing for substations and high-voltage systems. Featuring robust epoxy insulation and capacitive measurement technology, it ensures reliable monitoring, enhanced safety, and long-term durability. Ideal for switchgear, substations, and industrial electrical equipment requiring precise voltage detection and low maintenance.
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The sensors are designed for Easy installation and maintenance, featuring an intuitive interface and user-friendly software. A variety of customized solutions are available to meet specific customer requirements, including different measurement ranges, communication protocols, and mounting options.


Equipped with advanced signal processing technology, the HV cabinet sensors provide precise and reliable measurements of electrical parameters such as voltage, current, frequency, and power. These sensors are suitable for a wide range of applications, including substation monitoring, power distribution networks, and industrial control systems.

Drawing

High Voltage Insulator Sensor


The CG10-12 12KV High Voltage Insulator Sensor is designed for accurate voltage detection in high-voltage substations and switchgear applications. Utilizing advanced capacitive sensing technology combined with robust epoxy insulation, this sensor ensures reliable monitoring, high safety standards, and long-term operational stability. Its compact design, durability, and low maintenance requirements make it an ideal solution for modern Power Systems.


This article provides a detailed overview of the product, including its application areas, maintenance guidelines, quick installation procedures, and environmental performance, aligning with Google SEO standards for professional technical content.


Key Features

  • Voltage Rating: 12KV

  • Measurement Type: Capacitive voltage sensing

  • Insulation Material: High-strength epoxy resin

  • Applicable Equipment: Substations, switchgear, electrical cabinets

  • Durability: Long-term service with minimal maintenance

  • Safety: Enhanced insulation and overload protection

  • Environmental Compliance: Low environmental impact, RoHS compliant


1. Applications of CG10-12 Sensor

The CG10-12 sensor is versatile and widely applicable across various electrical environments.

1.1 Substations

  • Monitors voltage in high-voltage substations.

  • Provides accurate real-time measurements for power distribution.

  • Enhances operational safety by early detection of voltage anomalies.

1.2 Switchgear Systems

  • Compatible with 12KV medium-voltage switchgear.

  • Supports capacitive voltage monitoring in electrical cabinets.

  • Reduces equipment downtime by providing precise sensing.

1.3 Industrial Electrical Equipment

  • Suitable for industrial power systems requiring 12KV monitoring.

  • Integrates easily with automated control and monitoring systems.

  • Ensures reliable voltage readings in harsh industrial environments.

1.4 Renewable Energy Applications

  • Ideal for solar and wind power distribution systems.

  • Provides accurate voltage sensing in high-voltage inverters and transformers.

Table 1: Typical Applications and Benefits

Application AreaBenefits
SubstationsReal-time voltage monitoring, enhanced safety
SwitchgearReliable voltage detection, minimizes downtime
Industrial SystemsAccurate readings, durable under high loads
Renewable EnergySupports inverter and transformer monitoring

2. Maintenance Methods

Proper maintenance ensures long-term reliability and accuracy of the CG10-12 sensor.

2.1 Routine Inspection

  • Inspect the sensor for any physical damage, cracks, or discoloration.

  • Verify electrical connections are tight and corrosion-free.

  • Check insulation resistance periodically.

2.2 Cleaning Procedures

  • Use a soft, dry cloth to remove dust and debris.

  • Avoid water or solvents that could damage the epoxy insulation.

  • Ensure the sensor is de-energized before cleaning.

2.3 Calibration

  • Perform calibration annually or as specified by the manufacturer.

  • Use standard voltage references to ensure measurement accuracy.

2.4 Troubleshooting

  • Problem: Unexpected voltage readings
    Solution: Inspect connections, check insulation resistance, recalibrate sensor.

  • Problem: Physical damage or cracks
    Solution: Replace the sensor immediately to prevent operational hazards.

Table 2: Maintenance Schedule

Maintenance TaskFrequencyNotes
Physical InspectionMonthlyCheck for cracks or discoloration
CleaningQuarterlyUse dry cloth, avoid solvents
CalibrationAnnuallyUse standard voltage references
Connection CheckBiannuallyEnsure tight and corrosion-free connections

3. Quick Installation Guide

The CG10-12 sensor is designed for fast and safe installation in substations and switchgear.

3.1 Pre-Installation Checks

  • Verify the voltage rating matches the system requirement (12KV).

  • Confirm that mounting hardware and tools are ready.

  • Ensure the power system is de-energized before installation.

3.2 Mounting Procedure

  1. Select an appropriate mounting location within the switchgear or cabinet.

  2. Secure the sensor using compatible mounting brackets.

  3. Connect the sensor output to the monitoring system according to wiring diagrams.

  4. Ensure proper alignment to prevent measurement errors.


High Voltage Insulator Sensor

3.3 Safety Precautions

  • Always wear insulated gloves and safety gear.

  • Maintain a safe distance from live equipment.

  • Follow local electrical safety regulations.

3.4 Initial Testing

  • After installation, perform a voltage verification test.

  • Confirm sensor readings match the system voltage.

  • Record initial readings for future maintenance reference.

Table 3: Installation Checklist

StepActionCompleted (✓/✗)
Pre-checkVerify voltage rating
MountingSecure sensor
WiringConnect output correctly
SafetyUse PPE and follow regulations
TestingVerify voltage readings

4. Environmental Performance

The CG10-12 sensor is designed with sustainability and low environmental impact in mind.

4.1 Material Compliance

  • Made from RoHS-compliant epoxy resin.

  • Free from hazardous substances like lead, mercury, and cadmium.

4.2 Energy Efficiency

  • Capacitive sensing technology consumes minimal power.

  • Reduces system energy loss while providing continuous monitoring.

4.3 Waste Management

  • Epoxy resin components are recyclable where applicable.

  • Packaging materials are eco-friendly and recyclable.

4.4 Operational Durability

  • Resistant to UV, moisture, and chemical exposure.

  • Long lifespan reduces replacement frequency, minimizing environmental waste.


5. Product Highlights

  • High-precision voltage measurement with minimal error.

  • Robust epoxy resin insulation for enhanced safety.

  • Compact design for easy integration into switchgear and cabinets.

  • Suitable for a wide range of high-voltage applications.

  • Low maintenance and environmentally friendly.

Table 4: CG10-12 Sensor Key Specifications

SpecificationParameter
Voltage Rating12KV
Measurement TypeCapacitive
Insulation MaterialEpoxy Resin
Operating Temperature-40°C to +85°C
Accuracy±1%
Lifespan>15 years
Safety StandardIEC 60044-7

6. Frequently Asked Questions

Q1: Can the CG10-12 sensor be used outdoors?
A1: Yes, the sensor is UV and moisture resistant, suitable for outdoor Switchgear Installations.

Q2: How often should calibration be performed?
A2: Annual calibration is recommended to maintain measurement accuracy.

Q3: Is it compatible with existing monitoring systems?
A3: Yes, it can integrate with standard SCADA and electrical monitoring systems.

Q4: What are the storage requirements?
A4: Store in a dry, temperature-controlled environment, away from direct sunlight and chemicals.



The CG10-12 12KV High Voltage Insulator Sensor is an essential component for accurate voltage detection in substations, switchgear, and high-voltage industrial systems. Its durable epoxy insulation, capacitive sensing technology, and environmentally conscious design make it a reliable choice for engineers and technicians seeking precision, safety, and long-term stability. Proper maintenance, installation, and adherence to safety standards ensure optimal performance and extended service life.


This draft covers all aspects requested: applications, maintenance methods, quick installation guide, and environmental performance. It also includes structured headings, tables for clarity, SEO-focused language, and professional technical descriptions suitable for global B2B platforms.


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