The TG2-12-125X125 12KV Epoxy Resin Switchgear wall bushing is a high-performance electrical component designed for medium and high voltage switchgear systems. It ensures secure and fully insulated conductor passage through walls, protecting electrical systems from faults and energy loss.

This article provides a comprehensive overview of the product, including testing standards, common issues, performance evaluation, and environmental compliance, enabling engineers, technicians, and procurement professionals to make informed decisions. The content is structured for Google SEO optimization, suitable for industrial websites and B2B platforms.

Product Overview

The TG2-12-125X125 Wall Bushing combines robust epoxy resin insulation with mechanical durability, supporting reliable electrical connectivity in demanding environments:

• Rated Voltage: 12KV for medium voltage switchgear.

• Insulation Material: Epoxy resin with excellent dielectric properties.

• Dimensions: 125×125 mm for standard wall installation.

• Current Capacity: Nominal operational current suitable for industrial applications.

• Mechanical Strength: Resistant to vibration, thermal stress, and mechanical impact.

• Compliance: Meets IEC 62271 and RoHS standards.

Testing Standards

The TG2-12-125X125 Wall Bushing is manufactured and tested according to international standards to ensure reliability and safety:

1. Dielectric Testing

• Ensures the epoxy resin insulation withstands rated and over-voltage conditions.

• Standard: IEC 62271-1.

• Parameters: AC voltage test 42/75KV, partial discharge ≤5pC.

2. Mechanical Strength Testing

• Tests resistance to vibration, impact, and thermal stress.

• Standard: IEC 62271-200.

• Procedure: Simulated operational loads and mechanical shocks.

3. Thermal Performance Testing

• Evaluates bushing performance under continuous current.

• Temperature rise should not exceed rated limits.

• Standard: IEC 62271-100.

4. Insulation Resistance Testing

• Conducted with a megohmmeter before system energization.

• Standard: IEC 62271.

• Acceptance criteria: ≥100 MΩ at 20°C.

Performance Testing

Performance testing ensures the long-term operational reliability of the bushing:

Common Issues and Troubleshooting

Even high-quality bushings may encounter operational challenges. The following guide helps resolve common issues:

Tips for Prevention

• Conduct regular visual inspections and insulation resistance tests.

• Maintain proper system load and airflow.

• Keep installation areas dust-free and dry.

Installation Guidelines

Proper installation maximizes performance and safety:

Pre-Installation

• Inspect bushing for cracks, defects, or contamination.

• Ensure switchgear system is de-energized.

• Gather tools and PPE: insulated gloves, torque wrench, screwdrivers, goggles.

Installation Procedure

1. Positioning: Align bushing with wall opening.

2. Mounting: Secure with bolts as per manufacturer specifications.

3. Connection: Attach conductors to terminals with recommended torque.

4. Insulation Test: Verify with a megohmmeter before energizing.

5. System Energization: Monitor for heat, noise, and vibration.

Best Practices

• Avoid overtightening bolts to prevent epoxy damage.

• Maintain proper ventilation for heat dissipation.

• Ensure system load does not exceed nominal current rating.

Maintenance and Cleaning

Routine maintenance enhances safety and lifespan:

Cleaning Procedure

• Use a soft brush or compressed air to remove dust.

• Avoid water, solvents, or abrasive materials.

• Perform maintenance with system de-energized.

Recommended Maintenance Schedule

Environmental Compliance

The TG2-12-125X125 bushing adheres to global environmental standards:

• RoHS Certification: Free from hazardous substances.

• Sustainable Materials: Eco-friendly epoxy resin.

• Low Emissions: Minimal environmental impact during manufacturing.

• Recyclable Components: Designed for end-of-life recycling.

These standards ensure compliance with international regulations and promote sustainable industrial practices.

Advantages of TG2-12-125X125 Bushing

1. Reliable Medium/High Voltage Performance – Stable under nominal operational currents.

2. Superior Insulation – Epoxy resin provides excellent dielectric strength.

3. Compact Design – 125×125 mm standard wall installation.

4. Mechanical Durability – Resists vibration, impact, and thermal stress.

5. Thermal Efficiency – Optimized for heat dissipation.

6. Maintenance-Friendly – Easy inspection and cleaning.

7. Environmentally Compliant – RoHS certified and sustainable materials.

8. Versatile Applications – Suitable for industrial, utility, and commercial Power Systems.

Application Examples

Industrial Power Systems

Used in high-voltage switchgear panels for safe conductor routing.

Utility Substations

Ensures insulated passage of 12KV conductors through reinforced walls.

Renewable Energy Projects

Applied in wind and solar farms for medium voltage interconnections.

Commercial Complexes

Facilitates secure electrical distribution in large buildings and data centers.

User Feedback

• Industrial Facilities: Report minimal downtime and stable operation under continuous load.

• Utility Companies: Praise high mechanical strength and reliable insulation.

• Renewable Energy Projects: Highlight compact design, thermal stability, and long service life.

Sample Testimonial:
"The TG2-12-125X125 Epoxy Resin Switchgear Wall Bushing has proven reliable for our high voltage installations. Its insulation and mechanical durability ensure Safe Operations in all conditions." – Senior Electrical Engineer, Utility Provider

The TG2-12-125X125 12KV Epoxy Resin Switchgear Wall Bushing is a high-quality, durable, and environmentally compliant solution for medium and high voltage electrical systems. With proper installation, maintenance, and adherence to technical standards, it ensures:

• Safe and reliable conductor passage

• Superior dielectric performance

• Mechanical strength and thermal stability

• Compliance with international safety and environmental standards

• Long-term operational reliability

This bushing is essential for industrial, utility, and commercial applications, providing safety, efficiency, and sustainability in medium and high voltage power systems.