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Fully insulated and fully enclosed main ring unit switchgear

    Fully insulated and fully enclosed main ring unit switchgear

    The fully insulated and fully enclosed main ring unit switchgear provides safe, reliable medium voltage distribution. Its compact design ensures efficient operation for indoor and outdoor substations. With robust insulation and durable enclosure, it minimizes maintenance needs while delivering long-term performance, making it ideal for urban power networks, industrial facilities, and utility applications.
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YRM-12 Fully Insulated and Fully Enclosed Main Ring Unit Switchgear (Standardized), independently developed by our company, has been listed as a high-tech product of Zhejiang Province by China’s National High-Voltage Electrical Apparatus Testing Center in type tests and the Zhejiang Province High-Tech Technology Project. It is widely used in 10kV/6kV power distribution systems and is preferred by various urban and rural users of power distribution systems.


The switchgear is modular and can be combined for various purposes. It consists of two categories: non-expandable unit combinations and expandable unit combinations, to meet the needs of various power substations in flexible applications of compact switchgears.


YRM-12 Fully Insulated and Fully Enclosed Main Ring Unit Switchgear (Standardized) is a completely sealed system, with all live parts and switches enclosed in a stainless steel shell. The entire switchgear is not influenced by external environmental conditions, ensuring reliable operation and personal safety. It is also maintenance-free. Through an expandable bus, any combination is available, and the switchgear is fully modular. The expandable bus is insulated and shielded safely to guarantee high reliability and safety. YRM-12 inflatable switchgear can also provide TV-based automation solutions with the concept of intelligent switchgear, minimizing the work of on-site installation and commissioning.


YRM-12 Fully Insulated and Fully Enclosed Main Ring Unit Switchgear (Standardized) has both non-expandable and expandable standard configurations. Due to its fully-modular and half-modular combination and expandability, it is especially flexible.


YRM-12 Fully Insulated and Fully Enclosed Main Ring Unit Switchgear (Standardized) conforms to GB standards. Its design life is over 30 years in indoor conditions (20°C).


Product Paramenters

Item
ModuleCModule FModule V
Compound switchAppliance combinationVacuum switch
Rated voltagekV121212
Rated frequencyHz50/6050/6050/60
Power frequency withstand voltage (phase-to-phase/disconnection)kV42/4842/4842/48
Lightningimpulse withstand voltagekV75/8575/8575/85
Rated currentA630Note: 1)630/1250
Rated closed-loop breaking currentA630

Rated cable charging breaking currentA10

Rated short-circuit closing current (peak)A5080
Rated peak withstand currentkA50

Ratedinstantaneous withstand currentkA/3s20

Rated short-circuit breaking currentkA
31.520/25
Rated transfer currentA
1750
Maximum fuse currentA
125
Circuit resistance-N≤200≤400
Mechanical lifetime500030005000 


The fully insulated and Fully Enclosed Main Ring Unit Switchgear is a medium voltage electrical distribution solution engineered for safe, efficient, and reliable operation. Its fully insulated and enclosed design ensures high dielectric strength, operator safety, and low maintenance.


This guide provides a complete reference for installation, technical specifications, testing standards, and real-world application examples, ideal for engineers, operators, and procurement professionals.


Table of Contents

  1. Overview of Fully Insulated and Fully Enclosed RMU

  2. Technical Specifications

  3. Installation Instructions

  4. Testing and Inspection Standards

  5. Application Scenarios and Case Studies

  6. Advantages and Benefits

  7. Safety Considerations

  8. Maintenance and Inspection Guidelines

  9. Troubleshooting Common Issues

  10. Certifications and Compliance

  11. Conclusion


1. Overview of Fully Insulated and Fully Enclosed RMU

The main ring unit switchgear is a metal-enclosed, fully insulated electrical device designed for medium voltage ring main distribution networks. Key features include:

  • Full Insulation: Provides enhanced dielectric strength and reduces risk of electrical faults.

  • Fully Enclosed Structure: Protects internal components from dust, moisture, and unauthorized access.

  • Compact Modular Design: Ideal for space-constrained indoor and outdoor installations.

  • Reliable Switching Operation: High mechanical and electrical endurance for long-term performance.

  • IEC Certification: Compliant with international standards for safety and performance.


2. Technical Specifications

ParameterSpecification
Rated Voltage12 kV / 24 kV
Rated Current630–1250 A
Short-Circuit Breaking Capacity20 kA / 25 kA
Insulation TypeFully Insulated
Enclosure TypeFully Enclosed Metal Cabinet
Installation EnvironmentIndoor / Outdoor
Mechanical Endurance10,000 operations
Electrical Endurance2,000 operations
Operating Frequency50Hz / 60Hz
Ambient Temperature Range-40°C to +50°C
Protection ClassIP54 / IP65
Control MechanismSpring or Motor Driven

These specifications ensure high reliability and long-term service under various environmental and operational conditions.


Fully insulated and fully enclosed main ring unit switchgear



3. Installation Instructions

3.1 Site Preparation

  • Select a stable, level foundation with adequate drainage.

  • Maintain sufficient clearance for operation and maintenance.

  • Verify ambient temperature, humidity, and ventilation meet design requirements.

  • Prepare proper grounding systems according to electrical standards.

3.2 Installation Steps

  1. Position the RMU Cabinet according to the layout plan.

  2. Secure the Base using bolts to ensure stability.

  3. Connect Incoming and Outgoing Feeders following the wiring diagram.

  4. Check Insulation Integrity: Verify insulation is intact and free from defects.

  5. Mechanical Test: Operate switches manually to ensure smooth motion.

  6. Functional Test: Perform no-load and load switching tests to confirm operation.

3.3 Commissioning Checklist

Test TypeRequirement
Insulation Resistance Test≥100 MΩ
Contact Resistance Measurement≤10 μΩ
Mechanical Operation TestSmooth operation for full cycle
Protective Relay CoordinationProper tripping and signaling
Cabinet Integrity CheckNo mechanical defects, proper enclosure sealing

4. Testing and Inspection Standards

4.1 Electrical Testing

  • Dielectric Strength Test: Ensures insulation can withstand operational voltage.

  • Contact Resistance Test: Measures low resistance across closed contacts.

  • Continuity Check: Confirms all circuits are properly connected.

4.2 Mechanical Testing

  • Operational Cycle Test: Repeated switching to verify mechanical endurance.

  • Interlock Testing: Ensures safety mechanisms prevent improper operations.

4.3 Environmental Testing

  • Humidity Resistance: Checks insulation under high moisture conditions.

  • Temperature Tolerance: Confirms operation within specified ambient temperature range.

4.4 Compliance Standards

  • IEC 62271 Series: medium voltage switchgear standard

  • ISO 9001: Quality management system

  • CE Marking: Safety and environmental compliance

  • RoHS Directive: Restriction of hazardous substances


5. Application Scenarios and Case Studies

5.1 Urban Substations

  • Compact design allows installation in limited space.

  • Supports ring main distribution to residential and commercial areas.

5.2 Industrial Facilities

  • Provides reliable electrical distribution for factories, plants, and processing units.

  • Reduces downtime with low maintenance requirements.

5.3 Renewable Energy Networks

  • Ideal for solar farms, wind turbines, and hydroelectric plants.

  • Ensures safe and stable operation in outdoor environments.

5.4 Case Study: Urban Ring Main Implementation

  • Project: 24 kV ring main network in a metropolitan area.

  • Solution: Fully insulated and fully enclosed RMU installed in multiple substations.

  • Outcome: Reduced maintenance, improved safety, and reliable power distribution to over 50,000 households.


6. Advantages and Benefits

  • Enhanced Safety: Full insulation and enclosed design reduce the risk of electrical accidents.

  • Space-Saving Design: Compact dimensions suit urban and industrial installations.

  • Low Maintenance: Fully enclosed structure prevents dust, moisture, and contamination.

  • Long-Term Reliability: High mechanical and electrical endurance ensures stable operation.

  • Versatile Applications: Suitable for indoor, outdoor, and renewable energy installations.

Fully insulated and fully enclosed main ring unit switchgear



7. Safety Considerations

  • Always disconnect power before inspection or maintenance.

  • Wear PPE, including insulated gloves, safety glasses, and protective clothing.

  • Avoid contact with live components.

  • Follow manufacturer guidelines and IEC standards during operation.

  • Ensure grounding and interlocks are properly installed.


8. Maintenance and Inspection Guidelines

8.1 Routine Maintenance

TaskFrequencyDescription
Visual InspectionMonthlyCheck for corrosion, dust, or mechanical damage
Mechanical Operation TestQuarterlyTest switch operation and interlocks
Insulation Condition CheckBi-AnnuallyInspect for cracks, wear, or contamination
CleaningBi-AnnuallyRemove dust, dirt, and debris
Electrical Contact InspectionAnnuallyCheck for wear, pitting, or loose connections

8.2 Preventive Measures

  • Tighten electrical connections to prevent overheating.

  • Avoid prolonged exposure to moisture and contaminants.

  • Monitor ambient temperature and maintain within specification.


9. Troubleshooting Common Issues

IssuePossible CauseRecommended Action
Switch fails to operateMechanical obstructionInspect, lubricate, and adjust mechanism
Abnormal voltage or currentLoose or corroded contactsTighten or replace connections
Indicator malfunctionFaulty control wiringCheck wiring, calibrate, or replace panel
Excessive noise during operationWorn moving partsLubricate or replace components
Insulation degradationMoisture, dust, or overheatingClean, dry, or replace insulation

10. Certifications and Compliance

  • IEC 62271: Medium voltage switchgear standard

  • ISO 9001: Quality management certification

  • CE Marking: EU safety and environmental compliance

  • RoHS Directive: Restriction of hazardous substances

These certifications ensure the switchgear meets international quality, safety, and environmental standards, making it suitable for global deployment.



The fully insulated and fully enclosed main ring unit switchgear is a reliable, compact, and durable medium voltage solution. Its full insulation, enclosed design, and IEC compliance ensure safe, efficient, and long-term operation for urban substations, industrial facilities, and renewable energy networks.


Proper installation, adherence to safety standards, and regular maintenance guarantee long-term performance, minimal downtime, and operator safety, making it an ideal choice for modern electrical distribution systems.



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