The TG6-12-170X230 12kV Insulated wall bushing is a high-performance epoxy resin bushing designed for safe, reliable insulation in high-voltage switchgear systems. Engineered to withstand thermal, mechanical, and electrical stresses, it ensures optimal performance in medium and high-voltage applications.

This guide provides a comprehensive overview covering product advantages, technical support, warranty policies, and frequently asked questions, helping engineers, procurement specialists, and technical personnel maximize the efficiency and longevity of electrical installations.

Product Overview

The TG6-12-170X230 bushing is designed for High Voltage insulation and safe conductor passage in switchgear cabinets.

• Rated Voltage: 12kV

• Material: Epoxy resin

• Dimensions: 170×230 mm

• Current Capacity: Suitable for medium and high-voltage systems

• Mechanical Durability: High resistance to vibration, impact, and thermal stress

• Standards Compliance: IEC 62271, IEEE, RoHS

Design Philosophy

TG6-12-170X230 combines mechanical strength, thermal stability, and electrical insulation to meet the rigorous demands of high-voltage switchgear applications.

Key Design Principles

1. Epoxy Resin Construction: Ensures high dielectric performance and long-term durability.

2. Thermal and Mechanical Stability: Maintains performance under load and vibration.

3. Optimized Dimensions: 170×230 mm form factor allows seamless integration into switchgear cabinets.

4. Environmental Compliance: Materials are RoHS-certified, safe, and eco-friendly.

5. User-Centric Design: Simplified installation and maintenance procedures.

Product Advantages

1. Superior Electrical Insulation

• Provides excellent dielectric properties, reducing risk of electrical faults.

• Reliable for medium and high-voltage operations.

2. Mechanical Durability

• Withstands vibrations, shocks, and thermal cycles.

• Extends operational lifespan and minimizes maintenance needs.

3. Thermal Performance

• Ensures efficient heat dissipation under nominal current.

• Supports continuous operation in high-temperature environments.

4. Easy Installation

• Through-wall mounting allows quick integration into existing switchgear.

• Pre-designed dimensions simplify cabinet retrofits.

5. Environmental Compliance

• RoHS-certified epoxy resin is safe and sustainable.

• Long service life reduces material waste and environmental impact.

Technical Support

TG6-12-170X230 customers benefit from comprehensive technical assistance to ensure proper installation, operation, and maintenance.

Available Support Services

• Installation Guidance: Step-by-step instructions for through-wall mounting.

• Operational Consultation: Expert advice on current rating, voltage, and thermal management.

• Maintenance Assistance: Recommendations for routine inspection and cleaning procedures.

• Performance Testing: Guidance on dielectric testing and thermal monitoring.

• Replacement and Spare Parts: Authorized supply of compatible components.

Installation Guide

Pre-Installation Checklist

• Inspect bushing for cracks, discoloration, or surface damage.

• Ensure power is disconnected before installation.

• Prepare mounting hardware, tools, and personal protective equipment (PPE).

Installation Steps

1. Align Bushing with Wall Opening: Ensure proper positioning.

2. Secure Mounting Bolts: Follow manufacturer torque specifications.

3. Connect Busbars: Tighten connections for secure electrical contact.

4. Conduct Dielectric Test: Verify insulation before energizing.

5. Power-On Monitoring: Observe temperature and operational behavior during initial load.

Best Practices

• Avoid over-tightening bolts to prevent epoxy resin damage.

• Ensure adequate ventilation around bushing.

• Do not exceed nominal current rating.

Maintenance Methods

Routine Inspection

• Visually check for cracks, surface defects, or discoloration.

• Inspect mounting bolts and electrical connections for tightness.

Cleaning

• Use soft brushes or compressed air to remove dust.

• Avoid harsh chemicals and abrasive cleaning tools.

Functional Testing

• Measure insulation resistance with a megohmmeter.

• Monitor temperature rise under operational load.

• Listen for unusual noises or partial discharge.

Common Issues & Troubleshooting

Warranty & Quality Assurance

• Standard Warranty: 24 months from delivery date.

• Coverage: Manufacturing defects, material failures, and dielectric performance issues.

• Exclusions: Misuse, overload, or improper installation.

• Quality Assurance: Each bushing undergoes dielectric, thermal, and mechanical testing prior to shipment.

Technical Specifications

User Feedback

• Industrial Plants: Highlight reliability under continuous high-voltage operation.

• Utility Companies: Appreciate mechanical and thermal durability.

• Renewable Energy Installations: Value compact dimensions and simplified installation.

Testimonial:
"TG6-12-170X230 wall bushing offers exceptional dielectric performance and mechanical stability, ensuring safe operation in high-voltage switchgear cabinets." – Electrical Engineer, Renewable Energy Sector

Environmental Compliance

• RoHS-certified, free of hazardous materials.

• Epoxy resin ensures long service life and eco-friendly disposal.

• Manufactured using low-emission, energy-efficient processes.

• Supports sustainability initiatives for electrical equipment.

The TG6-12-170X230 12kV Insulated Wall Bushing Epoxy Resin high voltage switchgear offers:

• High dielectric strength for safe insulation

• Mechanical durability under vibration and thermal stress

• Simplified installation and maintenance

• Comprehensive technical support and warranty coverage

• Environmentally compliant, RoHS-certified materials

This bushing provides reliable, long-lasting, and safe performance in medium and high-voltage switchgear, making it an ideal choice for industrial, utility, and renewable energy applications.