small fixed cabinet, ring main unit(RMU) or transformer cabinet.
The main circuit of VYF-120D series three-position combined vacuum circuit breaker is vertical arranged. The upper part is the disconnector, the middle part is the vcb. and the lower part is the grounding switch. The operating mechanism, circuit breaker mechanism, and interlock mechanism are located in the front of the switch. This switch can be installed in reverse.
The VYF-12GD Three-position Combined vacuum circuit breaker is a high-performance, medium-voltage switching device designed for indoor substations, industrial networks, and utility applications. Featuring three-position operation, vacuum interruption technology, and compact design, it ensures operational safety, reliable switching, and minimal maintenance.
This guide provides detailed insights into installation guidelines, performance testing, maintenance recommendations, and operational procedures, making it an essential resource for engineers, operators, and procurement professionals.
Overview of VYF-12GD Circuit Breaker
Key Features and Advantages
Installation Guidelines
Performance Testing and Verification
Operational Instructions and Methods
Maintenance Recommendations
Troubleshooting and Fault Analysis
Safety Considerations
Component and Spare Parts List
Technical Specifications
Applications and Use Cases
Conclusion
The VYF-12GD Three-position Combined Vacuum Circuit Breaker integrates switching, isolation, and grounding functions into a single unit. Its primary purpose is to ensure safe interruption of electrical loads while providing mechanical reliability and long service life.
Three-Position Operation: Provides ON, OFF, and grounding positions.
Vacuum Interruption Technology: Ensures arc-free load interruption.
Compact Indoor Design: Optimizes space utilization in substations.
Manual and Remote Operation: Supports both local and SCADA control.
IEC Compliance: Meets international medium-voltage switchgear standards.
Feature | Advantage |
---|---|
Three-Position Switch | ON, OFF, and grounding positions for Safe Operation |
Vacuum Interruption | Arc-free load switching and long operational life |
Compact Indoor Design | Saves space and simplifies installation |
Remote and Manual Operation | Supports automation and local control |
High Mechanical Reliability | Reduces maintenance frequency and operational risk |
IEC Compliance | Meets international quality and safety standards |
Low Maintenance Requirements | Reduces operational downtime |
Robust Electrical and Mechanical Parts | Ensures stable performance under harsh indoor conditions |
Ensure a stable, level foundation capable of supporting the breaker’s weight.
Provide adequate clearance for operation and maintenance.
Avoid areas with excessive moisture, dust, corrosive chemicals, or vibration.
Position the breaker in its designated location within the indoor substation.
Secure using anchor bolts, confirming level alignment.
Connect incoming and outgoing conductors per wiring diagrams.
Install grounding system according to IEC standards.
Conduct pre-operational mechanical and electrical tests.
Step | Status/Notes |
---|---|
Foundation Stability | Confirmed |
Mechanical Fastening | Secured and level |
Electrical Connections | Verified per schematic |
Grounding/Earthing | Connected and tested |
Functional Testing | Passed inspection |
Performance testing ensures the VYF-12GD breaker meets design and safety requirements.
Test Type | Standard/Method | Purpose |
---|---|---|
Insulation Resistance Test | IEC 62271-1 | Verify insulation integrity |
Contact Resistance Measurement | IEC 62271-1 | Ensure minimal voltage drop |
Dielectric Withstand Test | IEC 62271-100 | Confirm ability to withstand overvoltage |
Short-Circuit Interruption Test | IEC 62271-100 | Verify load interruption capability |
Test Type | Standard/Method | Purpose |
---|---|---|
Mechanical Operation Test | IEC 62271-100 | Ensure smooth opening and closing |
Endurance Test | IEC 62271-100 | Verify long-term mechanical reliability |
Spring Mechanism Test | Manufacturer Standard | Confirm proper spring function |
ON Position: Circuit is energized; normal operation.
OFF Position: Circuit is de-energized; breaker isolated.
GROUND Position: Circuit grounded; ensures safety during maintenance.
Use the manual operating handle to switch between ON, OFF, and GROUND positions.
Ensure proper interlocks prevent unsafe operation.
Connect to SCADA or other automated systems.
Verify control signals correspond to proper breaker positions.
Test remote control operation before live deployment.
Regular maintenance ensures safe and reliable operation.
Task | Frequency | Description |
---|---|---|
Visual Inspection | Monthly | Check for dust, corrosion, or damage |
Mechanical Operation Test | Quarterly | Ensure smooth opening/closing |
Contact Surface Inspection | Bi-Annually | Clean and check for wear |
Lubrication of Moving Parts | Bi-Annually | Prevent mechanical wear and binding |
Insulation Resistance Measurement | Annually | Ensure safe operation and detect degradation |
Keep Switchgear Components clean and dry.
Tighten all electrical connections.
Test interlocks and safety mechanisms regularly.
Avoid exposure to extreme temperature or moisture.
Issue | Possible Cause | Recommended Action |
---|---|---|
Breaker fails to operate | Mechanical blockage or misalignment | Inspect and adjust mechanism |
Trip failure | Faulty control circuit or sensor | Test and replace sensor or wiring |
Abnormal voltage/current | Loose connections or damaged contacts | Tighten or replace connections |
Excessive noise during operation | Worn moving parts | Lubricate or replace components |
Failure to trip under fault | Malfunctioning vacuum interrupter | Replace or service vacuum interrupter |
Always disconnect power before maintenance.
Wear insulated gloves and protective gear.
Do not touch live parts.
Follow IEC standards and manufacturer guidelines.
Ensure proper grounding and earthing before operation.
Component | Function | Notes |
---|---|---|
Vacuum Interrupter | Interrupts load current | Rated for 12 kV, IEC compliant |
Operating Mechanism | Opens/closes breaker contacts | Spring or motor-assisted |
Control Panel | Monitors breaker status | Digital or analog interface |
Insulated Housing | Protects internal components | High-dielectric solid insulation |
Bushings | Connects breaker to incoming/outgoing lines | Porcelain or composite |
Indicators and Meters | Displays voltage, current, position | LED or digital |
Grounding System | Ensures safety during maintenance | IEC standard compliant |
Mounting Hardware | Secures breaker in switchgear cabinet | Stainless or galvanized steel |
Specification | Parameter |
---|---|
Rated Voltage | 12 kV |
Rated Current | 630–1250 A |
Short-Circuit Breaking Capacity | 16–25 kA |
Insulation Level | IEC 62271 standard |
Operating Mechanism | Manual, spring-assisted, or motor |
Ambient Temperature | -10°C to +40°C |
Relative Humidity | ≤95% |
Protection Grade | IP20 / IP30 |
Indoor Substations: Provides reliable switching and isolation.
Industrial Networks: Protects medium-voltage equipment and ensures operational safety.
Utility Facilities: Enables safe maintenance and load control.
Renewable Energy Systems: Integrates with solar and wind medium-voltage systems.
The VYF-12GD Three-Position Combined Vacuum Circuit Breaker is a high-reliability, low-maintenance, and IEC-compliant indoor medium-voltage switching solution. With three-position operation, vacuum interruption, and compact design, it ensures safety, operational continuity, and long-term performance. Proper installation, testing, and maintenance are critical to optimal operation.
Phone: +8613736779975
E-mail: sales@vcbbreaker.com
Address: 66 Punan Road, Yueqing Economic Development Zone, Zhejiang, China
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