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Home > Products > 10-35KV Vacuum Circuit Breaker > Indoor Vacuum Circuit Breaker > ZN85 40.5kv indoor three pole mechanical switchgear High Voltage Vacuum Circuit Breaker

ZN85 40.5kv indoor three pole mechanical switchgear High Voltage Vacuum Circuit Breaker

    ZN85 40.5kv indoor three pole mechanical switchgear High Voltage Vacuum Circuit Breaker

    The ZN85 40.5kV Indoor Three Pole Mechanical Switchgear High Voltage Vacuum Circuit Breaker provides reliable indoor electrical protection for medium and high voltage networks. Featuring vacuum interruption, robust mechanical design, and compact three-pole configuration, it ensures safety, operational continuity, and low maintenance, ideal for industrial facilities and indoor substations.
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Environmental conditions:

1. Altitude: the altitude does not exceed 2000m;

2. Ambient temperature: no higher than +40℃, not lower than -25℃;

3. Relative humidity: the daily average does not exceed 95%, and the monthly average does not exceed 90%;

4. Earthquake intensity: no more than 8 degrees;

5. Locations without fire, explosion hazard, serious contamination, chemical corrosion and severe vibration.

Structural features:

1. The circuit breaker adopts the arc extinguishing chamber on the upper part, and the structure of the whole structure under the mechanism is favorable for debugging;

2. It adopts composite insulation structure of air and organic materials, which is compact in design and light in weight;

3. It can be equipped with the vacuum interrupter of Cutler-Hammer Company of the United States and the domestic ZMD vacuum interrupter. The two arc extinguishing chambers adopt the longitudinal magnetic field arc extinguishing, low interception and good asymmetric breaking performance.

4. Simple spring operating mechanism, 10,000 operations free of maintenance.

5. Screw drive mechanism, labor-saving, stable, self-locking performance.

The main technical parameters


NameUnitValue
Rated voltageKV40.5
1min power frequency withstand voltage (effective value)KV 95
Lightning impulse withstand voltage (effective value)KV 185
Rated frequencyHz50
Rated currentA1250,1600,2000
Rated short-time withstand currentKA25,31.5
Rated peak withstand currentKA63,80
Rated short circuit durationS4
Rated short-circuit breaking currentKA 25,31.5
Rated short circuit closing currentKA63,80
Rated operation sequence
0-0.3s-Co-180s-Co
Break timems<80
Rated short-circuit breaking current breaking timestime 20
Single capacitor bank breaking currentA630
Back-to-back capacitor bank breaking currentA400
Rated operating voltageV~110/-110,~220/-220
Mechanical lifetime10000



The ZN85 40.5kV Indoor Three Pole Mechanical Switchgear High Voltage vacuum circuit breaker is a state-of-the-art indoor switching device designed for high reliability and operational safety in medium- to high-voltage electrical networks. Utilizing vacuum interruption technology, a robust three-pole mechanical structure, and precise control mechanisms, it ensures continuous power distribution and protection for industrial, commercial, and utility applications.

This comprehensive guide covers maintenance recommendations, after-sales support, component lists, and quality inspection reports, making it an essential resource for engineers, operators, and procurement specialists.


Table of Contents

  1. Overview of ZN85 Vacuum Circuit Breaker

  2. Key Features and Advantages

  3. Maintenance Recommendations

  4. Component and Spare Parts List

  5. Installation Guidelines

  6. Operation Principles

  7. Troubleshooting and Fault Analysis

  8. After-Sales Support and Warranty

  9. Quality Inspection Reports

  10. Safety Considerations

  11. Technical Specifications

  12. Conclusion


1. Overview of ZN85 Vacuum Circuit Breaker

The ZN85 40.5kV Indoor Circuit Breaker is engineered for indoor high-voltage switchgear applications, providing:

  • Vacuum Interruption Technology: Ensures arc-free switching and long operational life.

  • Three-Pole Mechanical Design: Guarantees uniform current distribution and reliable operation.

  • Compact Indoor Design: Suitable for integration in indoor substations and industrial facilities.

  • Automatic and Manual Operation: Supports both local and remote operation.

  • IEC Compliant Standards: Meets international safety and performance standards.


2. Key Features and Advantages

FeatureAdvantage
Vacuum InterruptionArc-free load switching for extended service life
Three-Pole Mechanical StructureEnsures balanced current distribution and enhanced reliability
Indoor Compact DesignSaves space and simplifies installation
Remote and Manual OperationProvides operational flexibility and SCADA integration
High Mechanical ReliabilityReduces maintenance frequency and operational risks
IEC and ISO CertificationCompliance with international quality and safety standards
Low Maintenance RequirementsMinimizes downtime and operational costs

3. Maintenance Recommendations

Proper maintenance ensures long-term performance and safety of the ZN85 circuit breaker.

3.1 Routine Maintenance Tasks

Maintenance TaskFrequencyDescription
Visual InspectionMonthlyCheck for dust, corrosion, or physical damage
Mechanical Operation TestQuarterlyVerify smooth opening and closing
Insulation Resistance TestingBi-AnnuallyMeasure insulation to prevent electrical faults
Lubrication of Moving PartsBi-AnnuallyEnsure smooth operation and prevent wear
Contact Surface InspectionAnnuallyClean and inspect for wear or pitting

3.2 Preventive Measures

  • Keep breaker components clean and dry.

  • Ensure all electrical connections are tight and secure.

  • Test all interlocks and safety devices regularly.

  • Avoid exposure to extreme temperatures or moisture.


4. Component and Spare Parts List

The ZN85 breaker consists of key components designed for efficient operation and easy maintenance:

ComponentFunctionSpecification/Notes
Vacuum InterrupterInterrupts current and prevents arcingRated for 40.5 kV, IEC compliant
Operating MechanismOpens and closes contactsSpring or motor-assisted
Control PanelMonitors and controls operationsAnalog or digital interface
Insulated HousingProvides protection and insulationHigh-dielectric solid insulation
Indicators and MetersDisplay voltage, current, and breaker statusLED or digital
Grounding SystemEnsures operator and equipment safetyIEC standard compliant
BushingsConnects breaker to incoming/outgoing linesPorcelain or composite
Mounting HardwareSecures the breaker in indoor switchgearGalvanized or stainless steel

5. Installation Guidelines

5.1 Site Preparation

  • Ensure stable, level foundation with adequate drainage.

  • Maintain minimum clearance for operation and maintenance.

  • Avoid locations with corrosive gases, excessive vibration, or high humidity.

5.2 Installation Steps

  1. Position the breaker in its designated indoor location.

  2. Secure using anchor bolts, verifying level alignment.

  3. Connect incoming and outgoing conductors according to the wiring schematic.

  4. Install grounding system per IEC standards.

  5. Conduct mechanical and electrical testing before energization.

5.3 Installation Checklist

StepStatus/Notes
Foundation StabilityConfirmed
Mechanical FasteningSecured and level
Electrical ConnectionsVerified per schematic
Grounding/EarthingConnected and tested
Functional TestingPassed inspection

6. Operation Principles

The ZN85 breaker operates on vacuum interruption and mechanical switching principles:

  1. Fault Detection: Detects overloads and short circuits.

  2. Trip Mechanism: Activates vacuum interrupters to stop current flow.

  3. Manual Operation: Allows emergency isolation.

  4. Remote Operation: Compatible with SCADA and automated systems.

  5. Lockout Function: Prevents operation under unsafe conditions.



High Voltage Vacuum Circuit Breaker



7. Troubleshooting and Fault Analysis

IssuePossible CauseRecommended Action
Breaker fails to operateMechanical obstruction or misalignmentInspect and adjust mechanism
Trip failureFaulty sensor or control circuitTest and replace sensors or wiring
Abnormal voltage or currentLoose connections or damaged contactsTighten or replace connections
Noise during operationWorn moving partsLubricate or replace components
Failure to trip under faultMalfunctioning vacuum interrupterReplace or service vacuum interrupter

8. After-Sales Support and Warranty

The ZN85 circuit breaker is backed by comprehensive after-sales support and warranty:

  • Warranty Period: 12–24 months depending on supplier terms.

  • Coverage: Defects in materials, workmanship, and functional performance.

  • Exclusions: Misuse, improper installation, and natural disasters.

  • Technical Support: Assistance with installation, troubleshooting, and maintenance.

  • Spare Parts Supply: Guaranteed availability for key components.


9. Quality Inspection Reports

The ZN85 breaker undergoes rigorous quality inspection before shipment:

Test TypeStandard/MethodPurpose
Electrical Withstand TestIEC 62271-100Verify insulation and voltage handling
Mechanical Operation TestIEC 62271-100Confirm smooth operation and reliability
Vacuum Interruption TestManufacturer StandardEnsure proper arc extinction
Temperature Rise TestIEC 62271-1Check thermal performance under load
Visual InspectionISO 9001Identify defects or assembly errors

10. Safety Considerations

  • Always disconnect power before maintenance.

  • Wear insulated gloves and protective equipment.

  • Avoid contact with live parts.

  • Follow IEC standards and manufacturer safety guidelines.

  • Ensure proper grounding and earthing.


11. Technical Specifications

SpecificationParameter
Rated Voltage40.5 kV
Rated Current630–2500 A
Short-Circuit Breaking Capacity20–31.5 kA
Insulation LevelAC 50 Hz / 42 kV withstand voltage
Lightning Impulse Withstand185 kV
Operating MechanismSpring or motor-operated
Ambient Temperature-10°C to +40°C
Relative Humidity≤95%
Protection GradeIP20 / IP30

The ZN85 40.5kV Indoor Three Pole Mechanical Switchgear High Voltage Vacuum Circuit Breaker is a reliable, low-maintenance, and IEC-compliant solution for indoor medium- and high-voltage networks. With vacuum interruption, three-pole mechanical reliability, and compact design, it ensures operational continuity, safety, and long-term durability.

Proper installation, maintenance, and adherence to safety protocols guarantee optimal performance, making it ideal for industrial facilities, indoor substations, and high-voltage electrical networks.



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