1. Altitude: the altitude does not exceed 2000m;
2. Ambient temperature: no higher than +40℃, not lower than -25℃;
3. Relative humidity: the daily average does not exceed 95%, and the monthly average does not exceed 90%;
4. Earthquake intensity: no more than 8 degrees;
5. Locations without fire, explosion hazard, serious contamination, chemical corrosion and severe vibration.
1. The circuit breaker adopts the arc extinguishing chamber on the upper part, and the structure of the whole structure under the mechanism is favorable for debugging;
2. It adopts composite insulation structure of air and organic materials, which is compact in design and light in weight;
3. It can be equipped with the vacuum interrupter of Cutler-Hammer Company of the United States and the domestic ZMD vacuum interrupter. The two arc extinguishing chambers adopt the longitudinal magnetic field arc extinguishing, low interception and good asymmetric breaking performance.
4. Simple spring operating mechanism, 10,000 operations free of maintenance.
5. Screw drive mechanism, labor-saving, stable, self-locking performance.
Name | Unit | Value |
Rated voltage | KV | 40.5 |
1min power frequency withstand voltage (effective value) | KV | 95 |
Lightning impulse withstand voltage (effective value) | KV | 185 |
Rated frequency | Hz | 50 |
Rated current | A | 1250,1600,2000 |
Rated short-time withstand current | KA | 25,31.5 |
Rated peak withstand current | KA | 63,80 |
Rated short circuit duration | S | 4 |
Rated short-circuit breaking current | KA | 25,31.5 |
Rated short circuit closing current | KA | 63,80 |
Rated operation sequence | 0-0.3s-Co-180s-Co | |
Break time | ms | <80 |
Rated short-circuit breaking current breaking times | time | 20 |
Single capacitor bank breaking current | A | 630 |
Back-to-back capacitor bank breaking current | A | 400 |
Rated operating voltage | V | ~110/-110,~220/-220 |
Mechanical life | time | 10000 |
The ZN85 40.5kV Indoor Three Pole Mechanical Switchgear High Voltage vacuum circuit breaker is a state-of-the-art indoor switching device designed for high reliability and operational safety in medium- to high-voltage electrical networks. Utilizing vacuum interruption technology, a robust three-pole mechanical structure, and precise control mechanisms, it ensures continuous power distribution and protection for industrial, commercial, and utility applications.
This comprehensive guide covers maintenance recommendations, after-sales support, component lists, and quality inspection reports, making it an essential resource for engineers, operators, and procurement specialists.
Overview of ZN85 Vacuum Circuit Breaker
Key Features and Advantages
Maintenance Recommendations
Component and Spare Parts List
Installation Guidelines
Operation Principles
Troubleshooting and Fault Analysis
After-Sales Support and Warranty
Quality Inspection Reports
Safety Considerations
Technical Specifications
Conclusion
The ZN85 40.5kV Indoor Circuit Breaker is engineered for indoor high-voltage switchgear applications, providing:
Vacuum Interruption Technology: Ensures arc-free switching and long operational life.
Three-Pole Mechanical Design: Guarantees uniform current distribution and reliable operation.
Compact Indoor Design: Suitable for integration in indoor substations and industrial facilities.
Automatic and Manual Operation: Supports both local and remote operation.
IEC Compliant Standards: Meets international safety and performance standards.
Feature | Advantage |
---|---|
Vacuum Interruption | Arc-free load switching for extended service life |
Three-Pole Mechanical Structure | Ensures balanced current distribution and enhanced reliability |
Indoor Compact Design | Saves space and simplifies installation |
Remote and Manual Operation | Provides operational flexibility and SCADA integration |
High Mechanical Reliability | Reduces maintenance frequency and operational risks |
IEC and ISO Certification | Compliance with international quality and safety standards |
Low Maintenance Requirements | Minimizes downtime and operational costs |
Proper maintenance ensures long-term performance and safety of the ZN85 circuit breaker.
Maintenance Task | Frequency | Description |
---|---|---|
Visual Inspection | Monthly | Check for dust, corrosion, or physical damage |
Mechanical Operation Test | Quarterly | Verify smooth opening and closing |
Insulation Resistance Testing | Bi-Annually | Measure insulation to prevent electrical faults |
Lubrication of Moving Parts | Bi-Annually | Ensure smooth operation and prevent wear |
Contact Surface Inspection | Annually | Clean and inspect for wear or pitting |
Keep breaker components clean and dry.
Ensure all electrical connections are tight and secure.
Test all interlocks and safety devices regularly.
Avoid exposure to extreme temperatures or moisture.
The ZN85 breaker consists of key components designed for efficient operation and easy maintenance:
Component | Function | Specification/Notes |
---|---|---|
Vacuum Interrupter | Interrupts current and prevents arcing | Rated for 40.5 kV, IEC compliant |
Operating Mechanism | Opens and closes contacts | Spring or motor-assisted |
Control Panel | Monitors and controls operations | Analog or digital interface |
Insulated Housing | Provides protection and insulation | High-dielectric solid insulation |
Indicators and Meters | Display voltage, current, and breaker status | LED or digital |
Grounding System | Ensures operator and equipment safety | IEC standard compliant |
Bushings | Connects breaker to incoming/outgoing lines | Porcelain or composite |
Mounting Hardware | Secures the breaker in indoor switchgear | Galvanized or stainless steel |
Ensure stable, level foundation with adequate drainage.
Maintain minimum clearance for operation and maintenance.
Avoid locations with corrosive gases, excessive vibration, or high humidity.
Position the breaker in its designated indoor location.
Secure using anchor bolts, verifying level alignment.
Connect incoming and outgoing conductors according to the wiring schematic.
Install grounding system per IEC standards.
Conduct mechanical and electrical testing before energization.
Step | Status/Notes |
---|---|
Foundation Stability | Confirmed |
Mechanical Fastening | Secured and level |
Electrical Connections | Verified per schematic |
Grounding/Earthing | Connected and tested |
Functional Testing | Passed inspection |
The ZN85 breaker operates on vacuum interruption and mechanical switching principles:
Fault Detection: Detects overloads and short circuits.
Trip Mechanism: Activates vacuum interrupters to stop current flow.
Manual Operation: Allows emergency isolation.
Remote Operation: Compatible with SCADA and automated systems.
Lockout Function: Prevents operation under unsafe conditions.
Issue | Possible Cause | Recommended Action |
---|---|---|
Breaker fails to operate | Mechanical obstruction or misalignment | Inspect and adjust mechanism |
Trip failure | Faulty sensor or control circuit | Test and replace sensors or wiring |
Abnormal voltage or current | Loose connections or damaged contacts | Tighten or replace connections |
Noise during operation | Worn moving parts | Lubricate or replace components |
Failure to trip under fault | Malfunctioning vacuum interrupter | Replace or service vacuum interrupter |
The ZN85 circuit breaker is backed by comprehensive after-sales support and warranty:
Warranty Period: 12–24 months depending on supplier terms.
Coverage: Defects in materials, workmanship, and functional performance.
Exclusions: Misuse, improper installation, and natural disasters.
Technical Support: Assistance with installation, troubleshooting, and maintenance.
Spare Parts Supply: Guaranteed availability for key components.
The ZN85 breaker undergoes rigorous quality inspection before shipment:
Test Type | Standard/Method | Purpose |
---|---|---|
Electrical Withstand Test | IEC 62271-100 | Verify insulation and voltage handling |
Mechanical Operation Test | IEC 62271-100 | Confirm smooth operation and reliability |
Vacuum Interruption Test | Manufacturer Standard | Ensure proper arc extinction |
Temperature Rise Test | IEC 62271-1 | Check thermal performance under load |
Visual Inspection | ISO 9001 | Identify defects or assembly errors |
Always disconnect power before maintenance.
Wear insulated gloves and protective equipment.
Avoid contact with live parts.
Follow IEC standards and manufacturer safety guidelines.
Ensure proper grounding and earthing.
Specification | Parameter |
---|---|
Rated Voltage | 40.5 kV |
Rated Current | 630–2500 A |
Short-Circuit Breaking Capacity | 20–31.5 kA |
Insulation Level | AC 50 Hz / 42 kV withstand voltage |
Lightning Impulse Withstand | 185 kV |
Operating Mechanism | Spring or motor-operated |
Ambient Temperature | -10°C to +40°C |
Relative Humidity | ≤95% |
Protection Grade | IP20 / IP30 |
The ZN85 40.5kV Indoor Three Pole Mechanical Switchgear High Voltage Vacuum Circuit Breaker is a reliable, low-maintenance, and IEC-compliant solution for indoor medium- and high-voltage networks. With vacuum interruption, three-pole mechanical reliability, and compact design, it ensures operational continuity, safety, and long-term durability.
Proper installation, maintenance, and adherence to safety protocols guarantee optimal performance, making it ideal for industrial facilities, indoor substations, and high-voltage electrical networks.
Phone: +8613736779975
E-mail: sales@vcbbreaker.com
Address: 66 Punan Road, Yueqing Economic Development Zone, Zhejiang, China
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