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Home > Products > Switchgear Fittings > Insulation Accessories > Bending Plate Series > WB3-40.5 ABB 40.5kV Armored High Voltage Switch Cabinet Contact Box Bending Plate Series

WB3-40.5 ABB 40.5kV Armored High Voltage Switch Cabinet Contact Box Bending Plate Series

    WB3-40.5 ABB 40.5kV Armored High Voltage Switch Cabinet Contact Box Bending Plate Series

    The WB3-40.5 ABB 40.5kV Armored High Voltage Switch Cabinet Contact Box Bending Plate Series provides robust insulation and reliable mechanical support for high-voltage switchgear. Designed for ABB cabinets, it ensures safe separation of contact boxes, enhances operational reliability, and withstands harsh industrial environments, offering long-term performance and high-voltage safety.
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The Bending Plate component features a unique bending structure, allowing it to accommodate mechanical stresses and support the proper alignment of various parts within the system. The Bending Plate is typically utilized to isolate live parts and maintain a safe distance between conductive elements, thus enhancing the overall safety and reliability of electrical systems.

Its precise dimensions and excellent thermal and electrical properties make it suitable for applications in high-voltage environments, withstanding high mechanical loads while preventing electrical breakdowns.

Drawing


Armored High Voltage Switch Cabinet



The WB3-40.5 ABB 40.5kV Armored High Voltage Switch Cabinet contact box bending plate series is a premium solution designed for high-voltage electrical networks, ensuring reliable insulation, robust mechanical support, and operational safety in ABB switch cabinets. Engineered for industrial, substation, and power distribution applications, this bending plate series provides enhanced electrical isolation and structural integrity.


This guide provides detailed information on product introduction, certification, daily maintenance, and structural description, organized with clear headings, tables, and professional language, optimized for Google SEO and suitable for technical audiences and B2B platforms.


Product Introduction

The WB3-40.5 bending plate series is designed to provide efficient insulation and mechanical support for high-voltage switch cabinet contact boxes. It ensures the safe separation of conductive components, reducing the risk of flashover and electrical faults. Key features include:

  • Armored construction: Enhances durability and resistance to mechanical stress.

  • High-voltage compatibility: Rated for 40.5kV operations.

  • Industrial reliability: Suitable for switchgear, substations, and power distribution networks.

  • Epoxy or armored resin material: Provides electrical insulation and chemical resistance.

Applications

  • ABB High-Voltage Switch Cabinets: Ensures effective contact box insulation.

  • Substations: Improves safety in medium and high-voltage environments.

  • Industrial Power Systems: Enhances operational reliability in factories and plants.

  • Renewable Energy Installations: Provides secure insulation for wind turbines and solar transformers.


Product Certification

The WB3-40.5 bending plate series is manufactured under strict international standards, ensuring safety, performance, and reliability. Certifications include:


CertificationStandard/OrganizationDescription
IEC 62271-1International Electrotechnical CommissionHigh-voltage switchgear and controlgear compliance
ISO 9001International Organization for StandardizationQuality management system certification
CEEuropean ConformityCompliance with EU safety, health, and environmental requirements
RoHSRestriction of Hazardous SubstancesEnsures materials are environmentally friendly
ULUnderwriters LaboratoriesSafety and performance compliance for electrical components

These certifications ensure that the WB3-40.5 series meets high-voltage performance, mechanical strength, and environmental standards, suitable for global industrial and commercial applications.


Structural Description

The WB3-40.5 bending plate series features a robust, armored design that integrates with ABB high-voltage switch cabinets efficiently:

Core Components

  1. Armored Insulator Plate: Provides high dielectric strength and mechanical protection.

  2. Mounting Brackets: Secure the bending plate within the switch cabinet.

  3. Contact Box Interface: Ensures proper alignment and insulation between conductive components.

  4. Fastening Hardware: Bolts and screws designed for high-vibration and high-voltage applications.

Design Features

  • High Dielectric Strength: Rated for 40.5kV operations.

  • Environmental Resistance: Resistant to moisture, dust, UV exposure, and industrial chemicals.

  • Mechanical Durability: High tensile and compressive strength for long-term operational reliability.

  • Modular Design: Allows easy replacement and integration into existing ABB switch cabinets.

Dimensions & Specifications


ParameterSpecification
ModelWB3-40.5
Rated Voltage40.5kV
MaterialArmored resin/epoxy
Dielectric Strength≥ 40kV
Operating Temperature-40°C to +85°C
Mechanical StrengthHigh tensile and compressive
Environmental ResistanceUV, moisture, dust, chemicals
DimensionsStandardized for ABB switch cabinets
WeightModel-specific
ApplicationsSwitchgear, transformers, substations, industrial networks

Daily Maintenance

Regular maintenance ensures long-term performance, operational safety, and reliability. Recommended practices include:

Visual Inspections

  • Check for cracks, discoloration, or mechanical damage.

  • Ensure mounting hardware is secure and intact.

  • Inspect the contact box interface for contamination or wear.

Cleaning Procedures

  • Use a soft cloth or mild detergent; avoid abrasive materials.

  • Remove dust, dirt, or chemical residues that may affect insulation.

  • Maintain a dry and clean environment to prolong lifespan.

Armored High Voltage Switch Cabinet


Electrical Testing

  • Conduct insulation resistance tests periodically.

  • Monitor leakage current to detect early insulation degradation.

  • Verify dielectric performance after maintenance or installation.

Mechanical Checks

  • Confirm all fasteners and mounting brackets are tight.

  • Avoid mechanical stress or bending during handling.

  • Replace damaged components immediately.


Maintenance TaskFrequencyMethod
Visual InspectionMonthlyCheck for cracks, surface wear, discoloration
Electrical TestingQuarterlyInsulation resistance and dielectric strength
Fastener VerificationSemi-AnnuallyTighten bolts, screws, and brackets
CleaningAs NeededNon-abrasive cleaning methods
DocumentationContinuousMaintain logs for maintenance and inspections

Safety Instructions

Handling Precautions

  • Always wear protective gloves and safety equipment.

  • Avoid dropping or striking the bending plate.

  • Use lifting equipment for heavy assemblies to prevent mechanical damage.

Installation Safety

  • Ensure power is disconnected before installation.

  • Verify correct alignment and spacing to prevent flashover.

  • Confirm all fasteners and mounting hardware are properly secured.

Operational Safety

  • Do not exceed the rated voltage of 40.5kV.

  • Avoid chemical exposure, water, or high humidity.

  • Conduct regular inspections for early detection of insulation issues.


Advantages and Highlights

  • Reliable High-Voltage Insulation: Rated for 40.5kV.

  • Robust Armored Construction: Provides mechanical durability.

  • Modular Design: Simplifies installation and maintenance.

  • Environmental Resistance: UV, moisture, dust, and chemical protection.

  • Global Compliance: IEC, ISO, CE, RoHS, UL certified.


Troubleshooting


IssueCauseSolution
Cracks or damageMechanical impactReplace immediately
Flashover or leakageContamination or improper spacingClean, verify spacing, test insulation
Loose mountingVibration or improper installationTighten fasteners
Surface contaminationDust, chemical residueClean with non-abrasive methods
Reduced dielectric strengthAging or environmental degradationTest and replace if necessary

The WB3-40.5 ABB 40.5kV Armored High Voltage Switch Cabinet Contact Box Bending Plate Series provides reliable insulation and mechanical support for ABB high-voltage switchgear. Durable armored construction ensures high dielectric strength, environmental resistance, and operational safety. Ideal for industrial, substation, and power distribution applications, enhancing performance, safety, and longevity.


The WB3-40.5 ABB 40.5kV Armored High Voltage Switch Cabinet Contact Box Bending Plate Series is engineered for high-voltage industrial, substation, and power distribution applications. Its armored construction, reliable insulation, environmental resistance, and ease of installation make it an essential component for ABB switchgear. Proper maintenance, adherence to safety guidelines, and usage of recommended accessories ensure long-term reliability, operational safety, and high performance.


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