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Home > Products > Switchgear Fittings > Insulation Accessories > Bending Plate Series > WB4-40.5 ABB 40.5kV High Voltage Insulation Red Epoxy Resin Baffle Plate Bending Plate Series

WB4-40.5 ABB 40.5kV High Voltage Insulation Red Epoxy Resin Baffle Plate Bending Plate Series

    WB4-40.5 ABB 40.5kV High Voltage Insulation Red Epoxy Resin Baffle Plate Bending Plate Series

    The WB4-40.5 ABB 40.5kV High Voltage Insulation Red Epoxy Resin Baffle Plate Bending Plate Series offers reliable insulation and mechanical support for high-voltage switchgear. Constructed with durable red epoxy resin, it ensures dielectric strength, environmental resistance, and long-term performance, making it ideal for industrial, substation, and power distribution applications.
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The Bending Plate component features a unique bending structure, allowing it to accommodate mechanical stresses and support the proper alignment of various parts within the system. The Bending Plate is typically utilized to isolate live parts and maintain a safe distance between conductive elements, thus enhancing the overall safety and reliability of electrical systems.


Its precise dimensions and excellent thermal and electrical properties make it suitable for applications in high-voltage environments, withstanding high mechanical loads while preventing electrical breakdowns.

Drawing

High Voltage Insulation Red Epoxy Resin Baffle Plate


The WB4-40.5 ABB 40.5kV High Voltage Insulation Red Epoxy Resin Baffle Plate bending plate series is designed for high-voltage electrical systems, providing reliable insulation, mechanical support, and enhanced operational safety. This series is widely used in ABB switchgear, substations, transformers, and industrial power networks, ensuring long-term dielectric strength and environmental resilience.


This guide includes detailed information on product introduction, primary functions, testing and maintenance procedures, and user feedback, structured with clear headings, tables, and concise paragraphs for professional comprehension and SEO optimization.


Product Overview

The WB4-40.5 bending plate series is manufactured using high-quality red epoxy resin, ensuring exceptional insulation properties, mechanical stability, and environmental protection. Designed specifically for high-voltage applications up to 40.5kV, this product guarantees:

  • Reliable electrical insulation: Prevents flashover and leakage in high-voltage switchgear.

  • Mechanical strength: Withstands mechanical stress and operational vibration.

  • Environmental resistance: Protects against UV radiation, moisture, and dust.

  • Industrial adaptability: Suitable for power plants, substations, and commercial installations.

Applications

  • ABB High-Voltage Switchgear: Provides insulation for contact boxes and critical components.

  • Substations: Maintains safety and dielectric integrity in medium and high-voltage networks.

  • Transformers: Protects high-voltage circuits from electrical faults.

  • Industrial Electrical Systems: Ensures reliable operation in factories, plants, and commercial facilities.

  • Renewable Energy Installations: Suitable for wind turbines, solar transformers, and other high-voltage renewable energy equipment.


Key Functions

The WB4-40.5 series offers several critical functions for high-voltage equipment:

Electrical Insulation

  • Rated for 40.5kV, preventing electrical leakage and flashover.

  • High dielectric strength ensures operational safety in demanding environments.

Mechanical Support

  • Armored epoxy resin construction provides high tensile and compressive strength.

  • Maintains structural integrity of switchgear and other high-voltage components.

Environmental Protection

  • Resistant to UV exposure, moisture, dust, and industrial chemicals.

  • Extends service life in outdoor and industrial applications.

Modularity

  • Designed for easy installation and replacement in ABB switchgear and associated high-voltage equipment.

  • Compatible with standardized mounting brackets, contact boxes, and accessories.


Technical Specifications


ParameterSpecification
ModelWB4-40.5
Rated Voltage40.5kV
MaterialRed Epoxy Resin
Dielectric Strength≥ 40kV
Operating Temperature-40°C to +85°C
Mechanical StrengthHigh tensile and compressive
Environmental ResistanceUV, moisture, dust, chemical
DimensionsStandardized for ABB switchgear
WeightModel-specific
ApplicationsSwitchgear, transformers, substations, industrial networks

Product Introduction

The WB4-40.5 bending plate series is engineered for high-voltage insulation and structural support:

  • Construction: High-quality red epoxy resin provides mechanical durability and electrical insulation.

  • Compatibility: Designed to integrate seamlessly with ABB high-voltage switchgear and contact boxes.

  • Reliability: High dielectric strength and environmental resistance ensure consistent performance.

  • Maintenance-friendly: Modular design allows easy cleaning, testing, and replacement.


Testing and Quality Assurance

To ensure safety, reliability, and compliance, the WB4-40.5 series undergoes rigorous testing and quality assurance procedures:

Electrical Testing

  • Dielectric Strength Test: Verifies insulation capacity under high voltage.

  • Leakage Current Test: Ensures minimal current leakage and effective isolation.

High Voltage Insulation Red Epoxy Resin Baffle Plate


Mechanical Testing

  • Tensile and Compressive Strength Tests: Confirms structural durability under operational stress.

  • Vibration and Shock Tests: Ensures stability in industrial environments.

Environmental Testing

  • UV Resistance Test: Confirms performance under prolonged sunlight exposure.

  • Moisture Resistance Test: Ensures insulation in high-humidity environments.

  • Dust and Chemical Resistance Test: Prevents degradation in industrial settings.


Daily Maintenance Guidelines

Proper maintenance ensures long-term performance and operational safety:

Visual Inspection

  • Check for surface cracks, discoloration, or physical damage.

  • Ensure mounting brackets and fasteners are secure.

  • Inspect contact box interfaces for contamination or wear.

Cleaning Procedures

  • Use a soft cloth or mild detergent; avoid abrasive materials.

  • Remove dust, dirt, and chemical residues.

  • Keep the storage environment dry and clean to prevent degradation.

Electrical Maintenance

  • Conduct insulation resistance tests periodically.

  • Monitor leakage current to detect early insulation issues.

  • Verify dielectric performance after maintenance or installation.

Mechanical Maintenance

  • Confirm all fasteners and mounting hardware are properly secured.

  • Avoid mechanical stress or bending during handling.

  • Replace any damaged or worn components immediately.


Maintenance TaskFrequencyMethod
Visual InspectionMonthlySurface check for cracks, damage, or discoloration
Electrical TestingQuarterlyInsulation resistance, dielectric strength tests
Mechanical CheckSemi-AnnuallyTighten fasteners, inspect mounting brackets
CleaningAs NeededNon-abrasive cleaning with mild detergent
Record KeepingContinuousLog maintenance and inspection results

User Feedback

Users of the WB4-40.5 series have consistently highlighted several benefits:

  • Enhanced Safety: Reliable insulation prevents flashover and electrical faults.

  • Durable Performance: Resistant to environmental and mechanical stress.

  • Easy Installation: Modular design simplifies integration with ABB switchgear.

  • Reduced Maintenance: Long-lasting epoxy resin reduces the need for frequent replacement.

  • Operational Reliability: High dielectric strength ensures stable performance in demanding industrial applications.


Advantages and Highlights

  • Reliable High-Voltage Insulation: Rated for 40.5kV.

  • Durable Construction: Red epoxy resin ensures mechanical and chemical resistance.

  • Environmental Protection: UV, moisture, and dust-resistant for industrial conditions.

  • Modular Design: Simplifies installation, maintenance, and replacement.

  • Global Compliance: Manufactured in accordance with IEC, ISO, CE, and RoHS standards.


Troubleshooting


IssueCauseSolution
Cracks or surface damageMechanical impact or stressReplace immediately
Flashover or leakageContamination, improper installationClean, verify alignment, test insulation
Loose mountingVibration or improper installationTighten fasteners and mounting brackets
Surface contaminationDust, chemical residuesClean with non-abrasive methods
Reduced dielectric strengthAging, environmental exposureTest insulation and replace if necessary

The WB4-40.5 ABB 40.5kV High Voltage Insulation Red Epoxy Resin Baffle Plate Bending Plate Series delivers robust insulation and mechanical support for high-voltage switchgear. Its durable red epoxy construction ensures dielectric strength, environmental resistance, and reliable long-term performance. Ideal for industrial, substation, and power distribution applications.



The WB4-40.5 ABB 40.5kV High Voltage Insulation Red Epoxy Resin Baffle Plate Bending Plate Series is engineered for reliable high-voltage insulation, structural support, and industrial application safety. With durable construction, environmental resistance, ease of maintenance, and user-verified performance, it ensures long-term operational reliability and efficiency in ABB switchgear, substations, and industrial networks.


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