The Bending Plate component features a unique bending structure, allowing it to accommodate mechanical stresses and support the proper alignment of various parts within the system. The Bending Plate is typically utilized to isolate live parts and maintain a safe distance between conductive elements, thus enhancing the overall safety and reliability of electrical systems.
Its precise dimensions and excellent thermal and electrical properties make it suitable for applications in high-voltage environments, withstanding high mechanical loads while preventing electrical breakdowns.
The WB3-40.5 High Voltage 40.5kV Red Epoxy Resin Insulator Bending Plate is a high-performance component designed for electrical power equipment and high-voltage insulation applications. Manufactured using premium red epoxy resin, it provides reliable dielectric strength, mechanical stability, and environmental resistance, ensuring safe and efficient operation in industrial and utility-scale Power Systems.
This guide covers primary functions, installation procedures, technical specifications, and upgrade solutions, structured with clear headings, tables, and descriptive paragraphs, optimized for Google SEO and tailored for website and B2B platform usage.
The WB3-40.5 bending plate is engineered for high-voltage switchgear, transformers, substations, and other electrical equipment. Its primary role is to provide electrical insulation and mechanical support, preventing short circuits, flashovers, and electrical failures.
High Voltage Compatibility: Rated for 40.5kV operations.
Red Epoxy Resin Construction: Offers excellent dielectric and chemical resistance.
Mechanical Strength: Withstands operational stress and vibration.
Environmental Durability: Resistant to moisture, dust, UV exposure, and industrial chemicals.
Modular Design: Facilitates easy installation, replacement, and maintenance.
High-Voltage Switchgear: Protects contact boxes and circuit components.
Substations: Enhances insulation and operational safety.
Transformers: Provides secure separation for high-voltage circuits.
Industrial Power Equipment: Ensures reliable performance in factories, plants, and commercial installations.
Renewable Energy Systems: Suitable for wind turbines, solar transformers, and high-voltage renewable installations.
The WB3-40.5 bending plate provides several critical functions for electrical insulation and system reliability:
Rated for 40.5kV, ensuring high dielectric strength.
Prevents electrical leakage, flashover, and short circuits.
Maintains operational stability under high-voltage stress.
Constructed from high-strength red epoxy resin, resisting bending, tension, and compression.
Ensures structural integrity of switchgear and contact boxes.
Reduces mechanical wear caused by vibration and operational stress.
Protects against UV radiation, moisture, dust, and chemical exposure.
Increases service life in outdoor and industrial environments.
Modular design allows easy installation, inspection, and replacement.
Compatible with standard mounting brackets and fasteners in ABB switchgear.
Proper installation ensures safety, reliability, and long-term performance.
Inspect the bending plate for any cracks, discoloration, or physical damage.
Verify compatibility with the target switchgear or power equipment.
Ensure all mounting hardware (brackets, bolts, screws) are included.
Prepare a clean, dry workspace for installation.
Power Down Equipment: Ensure the equipment is de-energized.
Align the Plate: Position the WB3-40.5 bending plate in the designated mounting location.
Secure Fasteners: Tighten bolts and brackets evenly to avoid stress points.
Verify Clearances: Maintain recommended spacing between conductive components to prevent flashover.
Inspection: Confirm alignment, secure mounting, and absence of contamination.
Re-Energize Equipment: Only after completing inspection and verification.
Wear protective gloves, glasses, and insulated tools.
Do not handle the plate under live voltage conditions.
Avoid dropping or striking the bending plate.
Follow manufacturer guidelines for torque and alignment.
| Parameter | Specification |
|---|---|
| Model | WB3-40.5 |
| Rated Voltage | 40.5kV |
| Material | Red Epoxy Resin |
| Dielectric Strength | ≥ 40kV |
| Operating Temperature | -40°C to +85°C |
| Mechanical Strength | High tensile and compressive |
| Environmental Resistance | UV, moisture, dust, chemical |
| Mounting Type | Standard ABB switchgear brackets |
| Dimensions | Standardized for ABB switchgear |
| Weight | Model-specific |
| Applications | Switchgear, transformers, substations, industrial equipment |
Regular maintenance ensures long-term reliability and safety:
Inspect for cracks, surface damage, or discoloration.
Verify tightness of all fasteners.
Examine contact box interfaces for contamination or wear.
Use soft cloth and mild detergent; avoid abrasives.
Remove dust, dirt, and chemical residues.
Maintain a dry, clean environment to prevent moisture-related degradation.
Perform insulation resistance tests periodically.
Check leakage current for early detection of insulation issues.
Confirm dielectric performance after maintenance or installation.
Tighten all mounting hardware.
Avoid mechanical stress during handling.
Replace any damaged or worn components immediately.
| Task | Frequency | Method |
|---|---|---|
| Visual Inspection | Monthly | Surface check for cracks or damage |
| Electrical Testing | Quarterly | Insulation resistance, dielectric tests |
| Mechanical Verification | Semi-Annually | Tighten fasteners, inspect alignment |
| Cleaning | As Needed | Non-abrasive cleaning with mild detergent |
| Record Keeping | Continuous | Log maintenance and inspection |
Upgrading the WB3-40.5 bending plate can enhance performance and extend service life:
Enhanced Epoxy Resin: Improved dielectric strength and thermal resistance.
Armored Coating: Increases mechanical durability and environmental protection.
Optimized Geometry: Reduces stress points and improves insulation spacing.
Modular Enhancements: Facilitates faster installation and replacement.
Embedded Sensors: Monitor temperature, humidity, and electrical performance in real-time.
Predictive Maintenance: Reduces downtime and prevents potential failures.
| Issue | Cause | Solution |
|---|---|---|
| Cracks or surface damage | Mechanical impact or stress | Replace immediately |
| Electrical leakage | Contamination or improper spacing | Clean, inspect, verify alignment |
| Loose fasteners | Vibration or improper installation | Tighten brackets and bolts |
| Reduced dielectric strength | Aging or environmental exposure | Test insulation and replace if necessary |
| Surface contamination | Dust or chemical residue | Clean with non-abrasive methods |
Users of the WB3-40.5 series report:
Improved Electrical Safety: Prevents flashover in high-voltage systems.
Long-Lasting Performance: Red epoxy resin withstands industrial environments.
Ease of Installation: Modular design simplifies replacement.
Reduced Maintenance Costs: Durable material reduces frequency of replacement.
High Reliability: Consistent performance across switchgear and power equipment applications.
The WB3-40.5 High Voltage 40.5kV Red Epoxy Resin Insulator Bending Plate provides robust insulation and mechanical support for high-voltage power equipment. Constructed with durable red epoxy resin, it ensures dielectric strength, environmental resistance, and reliable long-term performance, ideal for industrial, substation, and electrical distribution applications.
The WB3-40.5 High Voltage 40.5kV Red Epoxy Resin Insulator Bending Plate is a high-performance solution for electrical insulation and mechanical support in high-voltage applications. Its robust red epoxy construction, modular design, environmental resistance, and upgrade options make it ideal for switchgear, substations, transformers, and industrial power equipment, ensuring long-term reliability and safety.
Phone: +8613736779975
E-mail: sales@vcbbreaker.com
Address: 66 Punan Road, Yueqing Economic Development Zone, Zhejiang, China
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